The necessity of high-flexibility cable bending equipment
May 09, 2025
From surgical robots' precise movements to EV charging piles' high-power transmission, high-flex cables act as the "lifeline" of modern equipment. Yet according to the Global Cable Reliability Report 2024, bending fatigue-induced cable failures cost manufacturers over $1.7 billion annually. How to guarantee long-term reliability under complex motions? Tophung delivers the definitive solution.
Analysis of Industry Pain Points
The three fatal flaws of the current industry:
False safety certification: Laboratory one-way bending test vs. Multi-angle twisting in Real scenarios
Inefficient verification system: Traditional equipment tests only one cable at a time and it takes 20 days to complete 100,000 cycles
Hidden damage out of control: Manual detection fails to identify the initial microcracks (< 50μm), resulting in sudden fracture
Solution:
The Tophung wire and Cable 3D torsion testing machine is suitable for the testing requirements of high-flexibility cables such as TUV, VDE, and UL. The Cable 3D torsion testing machine structure is a composite torsion - bending and torsion combined synchronous test structure, simulating the operation scene of a mechanical arm to achieve multi-angle torsion tests.
Core advantage
Reproduction of real working conditions:
Simulate the operation scene of the mechanical arm and support custom programming for bending angles and torsion angles
Ultra-large-scale parallel testing:
Exclusive 3-channel design enables simultaneous testing of 3 groups of cables at a time, saving testing time
Extreme environment simulation:
An optional temperature control chamber with a temperature range of -40℃ to 100℃ is available to verify the performance attenuation of the cable under extremely cold or high heat conditions
Technical Specs
Bending radius range: 10mm to 75mm (adjustable)
Torsion Angle: 0° to ±120° (adjustable)
The test speed is 0 to 60 times per minute
The sample diameter ranges from Ф1.0mm to Ф16mm
Our wire and cable bending fatigue testing machine adopts leading mechanical testing technology and features high precision and reliability. It not only has standard testing functions, but also supports customized testing solutions to meet various needs. Choose our Cable 3D torsion testing machine and you will achieve the perfect combination of technological leadership, cost-effectiveness and customer satisfaction.
LEER MÁS